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Quality Team 1 provides sorting and inspection services for companies seeking to reduce rework cost and improve overall product quality. A systematic inspection of an automotive product will assure your company of the highest quality performance, which is expected from your customer. Our staff is experienced in inspecting all different types of material nonconformance which occur on almost every part on an automobile or truck. Examples: laminations, water stains, scratches, slivers, etc. from pump housing and pressure plate products; defects that occur in seat cushions such as internal voids, rips and tears; and problems or defects that arise from headrest products such as: hanging thread, missing component, wrinkles, wavy seams, dog ears and seam misalignment. Parts are inspected with precision our customers have learned to expect that from us. Inspection data (e.g. Pareto chart of defects) is collected and compiled in electronic format and can be e-mailed or faxed to the customer. Quality Team 1 is always ready, whatever your quality
issue is. Select, separate and classify components that do not meet customer requirements by: Methods and visual inspections (appearance, cosmetic, sizes), Go-no-Go inspections, Electrical inspections, Dimensional inspection (caliper, steel tape). The sorting service Quality Team 1 provides is a timely,
cost effective solution to your immediate quality needs. Detailed
sort data is collected and sent on a daily basis. Applicability The magnetic particle examination method is used to detect cracks, laps, seams, inclusions, and other discontinuities on or near the surface or ferromagnetic materials. Magnetic particle examination may be applied to raw material, billets, finished and semi finished materials, welds and in-service parts. However, magnetic particle examination is not applicable to nonferromagnetic metals and alloys such as austenitic stainless steels. Magnetic particle examination consists of magnetizing the area to be inspected, applying suitably prepared magnetic particles while the area is magnetized, and subsequently interpreting and evaluating any resulting particle accumulations. Maximum delectability occurs when the discontinuity is positioned perpendicular to the magnetic flux. In order to detect discontinuities in all directions, at least two magnetic fields, perpendicular to one another in a plane parallel to the surface being inspected, shall be used, except when specifically exempted by the contracting agency. MPI Inspection Service We offer the latest technology to deliver the most innovative solutions and achieve the highest quality standard that is expected from your product. Our machine system is designed and built for the expressed purpose of testing general Ferromagnetic parts using the “wet continuous” magnetic particle inspection process; capable of magnetizing and demagnetizing (to accepted industry standards) this family of parts, so that the detection of discontinuities in any orientation may be possible. We have experienced and qualified staffs that are capable
to discern the different colors necessary in MPI and the ability
to see the small sizes of indications. As an ISO 9000 and QS 9000
certified company, we assure you of reliable and consistent inspection
results, through the development of our systematic procedure, such
as - performing an overall system performance check or system verification,
to actual inspection using the MPI UV light. Rework of defective/damaged products to adjust them and make them meet customer quality requirements. Businesses can increase profits by salvaging what appear to be waste goods. Reworking or sorting goods into sellable products can solve many excess inventory issues. Reworking a part or component is often the solution to a containment problem. We have the experience to offer recommendations and implement the best cost effective plan to save you money. Quality Team 1 offers a wide variety of rework solutions that address a range of problems that include manufacturing defects and shipping or packaging errors. Kitting Kit items are inventory items created by packaging
units of other inventory items together for sale to and assembly
by the customer. Groups of inventory items packaged together as
kits (such as the automotive components). We will kit, strap bundle
and ship the finished product directly to your customer or a distribution
center. Whether you desire individual assemblies, transmission parts
or complete manufacturing installation kits, Quality Team 1 is prepared
to service your requirements. Quality Team has in-house capability of light manufacturing like small injection molding, drilling and riveting, and light assembly. Parts Washing We are able to remove rust, mill oils, and lubricating oils. Normally parts which will end up being shot blasted will need to be washed to prevent contamination of the blast media. We use excellent chemicals and rust inhibitors to provide the desired shelf life.
Quality Team 1 as a sequencer offers the integration of our services (inspections, packaging, warehousing and distribution) for the assembly or sub-assembly of products. Plant Representation We offer our representation with your customer
or prospects, offering service. Create a positive presence at your
customer’s plants with a Quality Team 1 Liaison resident or
quality assurance liaison. As your on-site quality consultant, he’ll
keep you up to date on the status of your parts by providing you
with: Current information on quality, production and materials handling
issues; Keeping track of inventory, and; Maintaining bilateral communication
between you and key plant personnel.
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